Aerogel & Silica Aerogel Insulation for Demanding Applications

Silica aerogel is a highly porous solid with a fine silica network containing air-filled pores. This structure limits heat transfer, making it useful for thermal insulation.

For practical applications, silica aerogel can be incorporated into reinforced blankets, sheets and other composite materials. The finished product’s performance depends on its formulation, reinforcement, thickness and operating conditions.

Whether you are comparing insulation options or developing a new product, start with the material grade that matches your application.

​

Explore Aerogel Material Options

Aerogel Insulation Blankets

Flexible aerogel blankets combine aerogel with a reinforcing fibre structure. They can be considered for pipes, vessels, equipment and other surfaces where installation flexibility and restricted clearance influence material selection.

Share your operating temperature, surface dimensions and available insulation space to discuss an appropriate specification.

 

Aerogel Sheets and Thermal Barrier Pads

Aerogel composite sheets and pads can be evaluated for compact assemblies requiring thermal separation. Dimensions, compression, surface finish and integration requirements are important when selecting these materials.

For battery and electronic applications, selection should be based on the relevant product data and assembly-level testing.

 

Silica Aerogel Powders and Granules

Silica aerogel powders and granules can be considered for specialist formulations, composites and research applications.

Particle size, density, surface treatment and compatibility with other ingredients influence suitability. Share your intended use and processing requirements when making an enquiry.

 

Where Can Aerogel Insulation Be Used?

Industrial Pipes, Tanks and Process Equipment

Aerogel insulation can be considered for thermal management around industrial piping, vessels and equipment, particularly where the available installation space is limited.

Material selection should account for service temperature, environmental exposure, maintenance access and the complete insulation system.

 

Buildings and Space-Constrained Insulation

Aerogel-based products can be evaluated for building details where conventional insulation thickness is difficult to accommodate.

Potential applications include thermal bridges, reveals and refurbishment details. Suitability depends on the product’s documented performance and the requirements of the building assembly.

 

EV Batteries, BESS and Electronics

Specialist aerogel composites can form part of thermal barrier designs for electric vehicle batteries, battery energy storage systems and electronic assemblies.

Performance depends on the complete design. A material’s thermal properties alone do not establish battery safety or demonstrate resistance to thermal runaway propagation.

 

Cold-Service Equipment

Appropriate aerogel grades can be considered for cold-service insulation where heat gain and space constraints matter.

Successful installation also requires attention to joints, vapour control, protective finishes and moisture management.

There is no single aerogel price that applies to every product. A flexible insulation blanket, a precision-cut pad and silica aerogel powder have different specifications and pricing bases.

To receive a useful quotation, provide:

• Product format: blanket, sheet, pad, powder or granules.

• Required thickness and dimensions.

• Operating temperature and intended application.

• Quantity in square metres, pieces, kilograms or another suitable unit.

• Required technical documentation or test criteria.

• Delivery destination and target delivery date.

 

Compare Prices on the Same Basis

When comparing aerogel quotations, check the material grade, thickness, dimensions, quantity and delivery terms.

Blankets and sheets may be quoted per square metre or roll, powders per kilogram, and cut components per piece. Confirm the unit and whether taxes, freight and any processing charges are included.

A lower headline price is only useful when the quoted materials meet the same requirements.

 

Aerogel Cost: Look Beyond the Purchase Price

The total aerogel cost for a project includes more than the material itself. Cutting, installation, accessories, protective coverings, transport and maintenance can all affect the final budget.

Evaluate the insulation system against your required performance and available space.

Material and Processing Costs

Product format, thickness, grade, order quantity and custom dimensions influence material cost. Cutting, encapsulation or other processing may add to the quotation.

Installation and System Costs

Include labour, fixing methods, joints, cladding and any required vapour barrier when comparing complete insulation systems.

Operating and Maintenance Costs

For suitable applications, evaluate potential changes in heat loss or heat gain alongside expected service conditions and maintenance needs.

Any estimate of energy savings or payback should use project-specific calculations, operating hours and energy costs.

 

About MG Materials

MG Materials is your point of contact for aerogel material enquiries and project quotations.

Tell us what you need to insulate, the space available and the conditions the material must withstand. Start with a clear specification so you can assess the proposed material and price against your project requirements.

​

Find the Right Aerogel for Your Project

1. Share Your Requirements

Send your application details, operating temperature, dimensions, available thickness and estimated quantity.

2. Confirm the Material Specification

Review the proposed product format and relevant technical information against your application requirements.

3. Review Your Quotation

Check the quoted grade, quantity, price basis, delivery terms and any additional processing requirements before ordering.

 

Frequently Asked Questions About Aerogel

What is aerogel?

Aerogel is a porous solid made by replacing the liquid in a gel with gas while retaining much of its solid network. Different types of aerogel exist, including silica-based materials used in thermal insulation.

What is silica aerogel?

Silica aerogel is an aerogel built around a silica network. Its fine porous structure restricts heat transfer. It can be used in reinforced insulation products or supplied in other forms for specialist applications.

What is the difference between aerogel and silica aerogel?

Aerogel describes a family of porous materials. Silica aerogel is one member of that family, defined by its silica structure. The terms are sometimes used interchangeably in insulation discussions, but not every aerogel is silica-based.

What is the aerogel price?

Aerogel price depends on product type, grade, thickness, dimensions, order quantity and delivery requirements. Request a quotation for a defined specification to obtain a meaningful price.

How is aerogel cost calculated?

Start with the required quantity and quoted unit rate. Add applicable processing, packaging, transport, taxes and installation costs. For a complete project comparison, include accessories, protective finishes and maintenance requirements.

Is aerogel more expensive than conventional insulation?

Aerogel insulation often has a higher initial material price than conventional alternatives. Its suitability depends on the application, particularly where limited space or other design constraints make insulation thickness important. Compare complete systems against the same performance requirement.

How much aerogel insulation thickness do I need?

The required thickness depends on operating temperature, ambient conditions, geometry, material properties and your target performance. Use a thermal calculation to determine the thickness needed for a specified surface temperature or heat-flow limit.

Is silica aerogel waterproof?

Some silica aerogel products are treated to repel liquid water. This does not make every aerogel product waterproof or eliminate the need for weather protection and vapour control. Check the documentation for the exact product and installation.

Is aerogel fireproof?

Do not assume that all aerogel products are fireproof. Reinforcing fibres, binders, coatings and other components affect the finished product’s behaviour. Review the relevant fire-test results and classifications for the specific material and assembly.

Can aerogel be used in EV batteries and BESS?

Specialist aerogel composites can be evaluated as part of a battery thermal barrier system. Suitability requires product-specific evidence and testing within the intended battery assembly. Generic insulation data alone is insufficient.

Can aerogel replace mineral wool or other insulation?

It may be an option in suitable applications, but it is not a universal direct replacement. Compare thermal performance at the relevant temperature, thickness, mechanical requirements, moisture behaviour, fire classification and installed cost.

What information should I send to MG Materials for a quotation?

Send the product format, application, operating temperature, thickness, dimensions, quantity and delivery location. Include drawings or technical requirements if available, and identify any testing or documentation your project requires.

Request Your Aerogel Price from MG Materials

Planning a new insulation project or comparing silica aerogel materials? Share your specifications to begin your enquiry.

Include the application, dimensions, quantity and delivery location so your quotation can address the right requirements.